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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Process Safety Management Systems | 15-20% | - Elements of PSM Systems - Policy and Strategic Planning - Continuous Improvement Frameworks - Management Leadership and Commitment |
| Operating Procedures and Practices | 10-15% | - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) - Safe Work Practices - Permit-to-Work Systems - Operations Training and Competency |
| Management of Change (MOC) | 8-12% | - Personnel and Organizational Changes - Temporary vs. Permanent Changes - MOC Process Requirements - Technical Review and Risk Assessment |
| Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Emergency Response Planning - Containment and Mitigation Barriers - Inherently Safer Design Principles |
| Risk Assessment and Analysis | 20-25% | - Fault Tree Analysis (FTA) - Bow-Tie Analysis - Hazard and Operability Analysis (HAZOP) - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) - Hazard Identification (HAZID) - Layer of Protection Analysis (LOPA) |
| Process Safety Engineering Fundamentals | 15-20% | - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards - Equipment Design and Integrity - Toxicology and Exposure Assessment |
| Incident Investigation and Learning | 10-15% | - Lessons Learned and Knowledge Management - Trending and Performance Metrics - Investigation Report Development - Incident Classification and Severity - Root Cause Analysis Methods |
| Regulatory Compliance and Auditing | 5-10% | - Compliance Verification Methods - OSHA PSM Requirements - Process Safety Auditing Techniques - International Process Safety Standards - EPA RMP Regulations |
AIChE CCPS Process Safety Professional Certification Sample Questions:
Question 1
Identifying potential change situations is characteristic of:
A. Operational Readiness
B. Management Review and Continuous Improvement
C. Management of Change
D. Hazard Identification and Risk Analysis
E. Process Knowledge Management
Question 2
A principal rule of HAZOP is: "The more participants in the room, the more effective the exercise will be".
True or false?
A. True
B. False
Question 3
A strong Management of Change system should ensure that: (select all that apply)
A. Temporary changes are returned to normal by the required date
B. Emergency changes do not require Management of Change controls
C. Adequate evaluations of the potential safety and health impacts are performed
D. Root causes are identified
E. Appropriate updates have been made to the preventive maintenance requirements
Question 4
A weak process safety culture can degrade the effectiveness of the incident investigation element, true or false?
A. True
B. False
Question 5
A line is provided for adding a chemical to a reactor to quench the reaction. The line has an automatic valve which is designed to open when reactor temperature exceeds the High-High limit. Which of the items are key parts of the ITPM (Inspection, Testing, and Preventive Maintenance) requirements for the valve? (Select all that apply)
A. Valve must be designed to fail open
B. Valve must be functionally tested to ensure that it opens quickly enough to quench the reaction
C. Valve and its control system must be inspected and tested with sufficient frequency to confirm that it will reliably open when required
D. Valve must be designed to open quickly enough to quench the reaction
Solutions:
| Question 1 Answer: C | Question 2 Answer: B | Question 3 Answer: A,C,D,E | Question 4 Answer: A | Question 5 Answer: B,C |
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